DO NOT USE - client-supplied reference example, NOT DNS Industries work

LED Lighting in Store Fixtures: Planning Millwork for Client-Supplied Lighting

Lit shelves, illuminated logos, backlit graphics, lit cash wrap fronts and display cases are now standard in many stores. Integrated lighting also adds electrical parts to a piece of millwork, and those need planning for colour, heat, access and approval. Most problems with lit fixtures come from treating the lighting as an add-on once the design is fixed. Here is what to decide early.

Who supplies what

On most fixture projects the lighting itself is supplied by the client, the brand or the project’s electrical contractor. The fixture maker builds the provisions for it: routed channels or grooves, wiring paths, a driver compartment with access and ventilation, and a planned point where power enters the fixture. Supply, installation, connection and approval of the lighting then sit with the client, general contractor or electrical contractor, unless they are specifically included in the fixture maker’s scope. Settle that split in writing before shop drawings, because it decides what goes on the drawings and who answers for the electrical side.

LED display cases, Guelph
LED display cases, Guelph

How fixture lighting is usually built

Most lighting in store fixtures and millwork uses LED tape or LED modules running at low voltage, commonly 12 or 24 volts DC. A driver (power supply) converts line voltage to that low voltage. Drivers rated as Class 2 limit the voltage and power on the output side, which reduces fire and shock risk and simplifies the low-voltage wiring inside the fixture. The LEDs sit in aluminium channels or routed grooves with a diffuser that hides the individual dots and spreads the light. Wiring runs through the fixture to the driver, and the driver connects to building power, by plug or by hard wiring, depending on the fixture and the site.

That gives three parts to design: the light itself, the path for the wiring, and the driver and its connection to power.

The light: colour, brightness and consistency

  • Colour temperature sets how warm or cool the light looks, measured in kelvin. It should match the store’s general lighting and the brand standard, or deliberately contrast with it.
  • Colour rendering describes how true colours look under the light, usually stated as CRI. Retailers selling apparel, cosmetics or food often ask for high-CRI LEDs because products look closer to their real colour.
  • Consistency: LEDs from different production batches can vary slightly in colour. On a multi-store program, or a long run of fixtures, specify tight colour binning or a single supplier and product so every store looks the same.
  • Brightness and diffusion: the channel depth and diffuser decide whether you see a smooth line of light or a row of dots. Mockups help here, because the result depends on the material, finish and viewing angle.
  • Dimming: if the lighting will be dimmed, the driver, dimmer and LEDs must be compatible.
Illuminated shelving, L'Occitane Bloor
Illuminated shelving, L’Occitane Bloor

Drivers, access and heat

Drivers are the part most likely to fail, so they need to be reachable without taking the fixture apart. Plan a removable panel, a ventilated compartment or a remote location, and note it on the shop drawings. LEDs and drivers produce heat. Aluminium channels help carry heat away from the LEDs, and drivers need airflow and should not be buried in insulation or sealed boxes. Heat shortens LED life and can discolour finishes and diffusers nearby.

Wiring needs a planned route: grooves, grommets and channels inside the fixture, and a clear path to the power source. On fixtures built in sections, plan where connectors join between sections so they can be separated for shipping and reconnected on site.

Power at the site

Lit fixtures need power where they stand. Wall fixtures need outlets or junction boxes in the right place, and floor fixtures and cash wraps need floor boxes or poke-through fittings that match the fixture layout. Decide early which fixtures plug in and which are hard wired, because in Ontario hard wiring has to be done by a licensed electrical contractor, which affects the installation schedule and scope. On a rollout, the power requirements for each fixture should be part of each store’s readiness check. See our store fixture installation checklist.

Backlit bar, Guelph
Backlit bar, Guelph

Electrical approval in Ontario

In Ontario, an electrical product must be approved before it is used, sold, displayed or advertised for sale. Approval means it carries the mark of an accredited certification body, such as CSA, UL or Intertek, or a field evaluation label from a recognized field evaluation agency. The Electrical Safety Authority (ESA) administers these rules under the Product Safety Regulation (O. Reg. 438/07) and the Ontario Electrical Safety Code.

Two points catch fixture projects:

  • Approved parts do not make an approved fixture. ESA notes that component recognition marks, the kind often found on LED tape and some drivers, are not accepted on complete end-use products. A fixture assembled from recognized components may still need approval as a whole. Confirm the approach with a certification body or ESA before production, not after the fixtures arrive.
  • Field evaluation is an option for custom work. For one-off or small-batch fixtures that are not certified as a product, a recognized field evaluation agency can inspect and label them, typically to the CSA SPE-1000 field evaluation code. This takes time and has a cost, so it belongs in the schedule and budget from the start.

Other provinces and US states have their own requirements, so brands rolling out across borders should confirm what each jurisdiction accepts. Settle early who supplies the lighting and who is responsible for its approval, and get the answer in writing.

Lit fixtures on rollouts

On multi-store programs, standardize the LED product, colour temperature, driver and connector types, so replacements are interchangeable across stores. Keep a spare-parts list and a wiring diagram for each fixture type, and label drivers and connections. A first article of each lit fixture confirms appearance, heat and access before production. See rollout programs for how multi-store fixture work is planned.

What to put in the specification

  • Which fixtures are lit, and where the light goes: shelf fronts, under shelves, logos, backlit panels, cases.
  • Colour temperature, colour rendering and any brand lighting standard.
  • Dimming requirements and controls.
  • Driver location and access, and whether fixtures plug in or are hard wired.
  • Power locations at the site, coordinated with the electrical drawings.
  • Who supplies, installs and connects the lighting.
  • How electrical approval will be obtained, and who is responsible.
  • Spare parts and documentation for maintenance.

Lighting provisions at DNS

We build the provisions for lighting into store fixtures and millwork at our Vaughan plant, alongside the cutting, edgebanding, finishing and assembly of the fixtures themselves: routed channels, wiring paths, accessible space for remote drivers with ventilation, and power entry. They are shown on the shop drawings our drafting team issues for review, which is the place to confirm lighting positions, wiring routes and driver access before production. Lighting components, installation and final electrical connections are by others unless specifically included in our project scope, and the approval route for lit fixtures should be agreed at the start. See illuminated display fixtures for examples, or send us your drawings.

Frequently asked questions

Does DNS supply the LED lighting?

Not unless it is specifically included in our project scope. We build the provisions for it into the fixture: channels, wiring paths, accessible driver locations and power entry. Lighting components, installation and final electrical connections are by the client, general contractor or electrical contractor unless included in our scope.

Do store fixtures with built-in lighting need electrical approval in Ontario?

Yes. In Ontario an electrical product must be approved before it is used, sold or displayed, which means it carries the mark of an accredited certification body or a field evaluation label from a recognized agency. The Electrical Safety Authority administers these rules.

Are fixtures approved if they use certified LED strips and drivers?

Not automatically. ESA does not accept component recognition marks on complete end-use products, so a fixture assembled from recognized components may still need approval as a whole. Confirm the approach with the certifier or inspector before production.

Where should LED drivers go in a fixture?

Somewhere ventilated and reachable without dismantling the fixture, such as a removable panel, an access compartment or a remote location. Drivers are the part most likely to need replacing and they produce heat.

How do you keep LED colour consistent across many stores?

Specify one LED product and colour temperature with tight colour binning, use the same driver and connector types everywhere, and approve a first article before production.

Should lit fixtures plug in or be hard wired?

It depends on the fixture, the load and the site. Plug-in fixtures are simpler to install and move; hard-wired fixtures need a licensed electrical contractor on site. Decide early so outlets, junction boxes or floor boxes are in the right place.